全自动食品包装机械整体解决方案 中英文说明

Airplane
Copper wire, wood base. I created this piece in late 2008. For this work, I aimed to convey both the industrial heaviness of an airplane, but also the cloudlike floating quality you feel when you’re in one.
一、方案概述 | Solution Overview
本全自动包装机械整体解决方案,是针对食品行业多品类、多规格、多形态产品量身打造的**通用型智能化包装系统**。方案涵盖立式制袋包装、连续式输送包装、高精度称重包装、全自动灌装贴标等全系列包装设备,全面适配固态、颗粒、块状、流体、膏体等各类食品物料。可一站式完成自动计量、自动制袋、充填封口、成品裁切、自动贴标等全套工序,彻底解决传统包装设备通用性差、产能低、精度不稳、人工依赖度高、包装成品不规整等行业痛点。整套系统支持单机使用与整线组合,可根据客户厂房布局、产品品类、产能需求灵活定制,适配中小型作坊、规模化食品工厂、预制菜企业、调味品加工厂等各类生产场景。
This fully automatic packaging machinery overall solution is a universal intelligent packaging system tailored for multi-category, multi-specification and multi-form food products in the food industry. The solution covers a full range of packaging equipment including vertical bag-making packaging, continuous conveying packaging, high-precision weighing packaging, and automatic filling and labeling. It is fully compatible with all kinds of food materials such as solid, granular, block, fluid and paste. It completes full procedures including automatic metering, bag making, filling and sealing, finished product cutting and automatic labeling in one stop, thoroughly solving industrial pain points of traditional packaging equipment such as poor versatility, low capacity, unstable accuracy, high labor dependence and irregular finished packages. The whole system supports single machine operation and whole line combination, and can be flexibly customized according to customers’ plant layout, product categories and capacity requirements, suitable for small and medium workshops, large-scale food factories, prefabricated food enterprises and condiment processing factories.
二、核心设备模块|全场景包装全覆盖
1. 立式全自动制袋包装设备 | Vertical Automatic Bag-Making Packaging Equipment
本机为通用型高速立式包装主机,采用成熟VFFS垂直成型充填封口工艺,适配颗粒、粉末、小块状食品批量包装。设备自动化程度高,从膜卷送料、自动制袋、精准充填、热封封口到成品裁切全程自动化运行。支持三边封、四边封、背封、连袋、自立袋等多种袋型,兼容复合膜、铝箔膜、牛皮纸、可降解环保膜等多种包装材质。可适配1–500g小规格产品高速包装,最小袋宽可达30mm,广泛用于糕点、零食、干货、调味料等产品包装,运行稳定、封口紧实、成品美观规整。
As a universal high-speed vertical packaging host, this machine adopts mature VFFS vertical forming, filling and sealing technology, suitable for batch packaging of granular, powder and small block food. With high automation, it realizes full automatic operation from film feeding, automatic bag making, precise filling and heat sealing to finished product cutting. It supports various bag types such as three-side seal, four-side seal, back seal, connected bags and stand-up bags, and is compatible with composite film, aluminum foil film, kraft paper, degradable environmental protection film and other packaging materials. It supports high-speed packaging of 1–500g small-specification products with a minimum bag width of 30mm, widely used in packaging of pastries, snacks, dry goods and seasonings, featuring stable operation, firm sealing and neat finished products.
2. 多头组合称重包装设备 | Multi-head Weighing Packaging Equipment
搭载高速动态多头称重系统,配置4–14组独立称重单元,依托智能算法实现物料高速组合计量。单次称重周期短、响应速度快,相较传统单头称重设备产能提升5倍以上。通过计算机实时运算筛选最优重量组合,精准控制每包重量误差≤±0.1%,有效减少高价值物料损耗,大幅降低长期生产成本。设备配备防振动、防卡料、防粘附结构,可稳定处理坚果、糕点碎料、干货颗粒等易粘连、易破碎物料,保障产线连续不间断高效生产。
Equipped with a high-speed dynamic multi-head weighing system and 4–14 independent weighing units, it realizes high-speed combined metering relying on intelligent algorithms. It has a short single weighing cycle and fast response speed, with the capacity more than 5 times higher than traditional single-head weighing equipment. Real-time computer operation screens the optimal weight combination, stably controlling the single-bag weight error within ≤±0.1% , effectively reducing the loss of high-value materials and long-term production costs. Equipped with anti-vibration, anti-jamming and anti-adhesion structure, it can stably process sticky and fragile materials such as nuts, pastry crumbs and dry granules, ensuring continuous and efficient production of the production line.
3. 连续式物料包装设备 | Continuous Material Packaging Equipment
针对肉类、海鲜、预制菜、酱料等块状、流体物料设计连续式输送包装系统,采用变频调速食品级输送带,实现不间断连续送料与闭环包装作业。设备解决传统间歇式包装效率低的问题,单小时稳定产能可达800袋,适合工厂大批量流水线量产。针对不同物料优化专属结构,块状物料防偏移、防挤压变形,流体酱料防滴漏、防溢出污染,支持真空包装、充气保鲜包装、普通密封包装多种模式,全方位满足生鲜食品保鲜储存的包装需求。
Designed for block and fluid materials such as meat, seafood, prefabricated dishes and sauces, the continuous conveying packaging system adopts frequency conversion speed regulation food-grade conveyor belt to realize uninterrupted continuous feeding and closed-loop packaging operation. It solves the low efficiency problem of traditional intermittent packaging, with a stable hourly capacity of 800 bags, suitable for factory large-scale assembly line mass production. Exclusive structures are optimized for different materials: block materials are prevented from deviation and extrusion deformation, while fluid sauces are prevented from dripping and overflow pollution. It supports multiple modes including vacuum packaging, inflatable fresh-keeping packaging and ordinary sealed packaging, fully meeting the fresh-keeping and storage packaging needs of fresh food.
4. 高精度灌装与自动贴标设备 | High-precision Filling & Automatic Labeling Equipment
专为蜂蜜、膏滋、果酱、浓稠饮品等高粘度流体物料设计,采用容积式精准计量技术,灌装精度稳定控制在±1%,不受环境温度变化影响,无需频繁调试参数。搭载沉浸式升降灌装结构,灌装嘴随液面缓慢上升,杜绝物料飞溅、挂壁,搭配专用锁料装置,彻底解决膏体滴漏、拉丝问题。全线伺服智能控制,支持一键换款、无极调速、快速清洗,操作简单便捷。配套全自动贴标机构,可完成瓶体精准定位、贴合贴标,不起皱、无气泡,实现灌装、贴标一体化成品输出。
Specially designed for high-viscosity fluid materials such as honey, nourishing pastes, jams and thick drinks, it adopts volumetric precise metering technology with the filling accuracy stably controlled at ±1%, free from environmental temperature changes and frequent parameter debugging. Equipped with immersive lifting filling structure, the filling nozzle rises slowly with the liquid level to avoid material splashing and wall adhesion. The special material locking device thoroughly solves paste dripping and wire drawing problems. The whole line adopts servo intelligent control, supporting one-click model replacement, stepless speed regulation and quick cleaning with simple operation. Matched with an automatic labeling mechanism, it realizes accurate bottle positioning and flat labeling without wrinkles and bubbles, achieving integrated finished product output of filling and labeling.
三、方案核心优势| Solution Core Advantages
1. 全物料通用,适配范围极广:整套包装方案覆盖颗粒、粉末、块状、流体、膏体全品类食品,一台设备可兼容多款产品生产,无需重复采购设备,大幅降低设备投入成本。
1. Full Material Universality & Wide Adaptation: The complete packaging solution covers full-category food including granules, powder, blocks, fluids and pastes. One piece of equipment is compatible with multiple product productions, avoiding repeated equipment procurement and greatly reducing investment costs.
2. 高速精准包装,降本提效:融合多头精准称重、容积定量灌装、连续式高速包装技术,兼顾包装速度与计量精度,最大限度减少物料浪费,有效提升企业量产效益。
2. High-speed & Precise Packaging, Cost Reduction & Efficiency Improvement: Integrating multi-head precise weighing, volumetric quantitative filling and continuous high-speed packaging technology, it balances packaging speed and metering accuracy, minimizes material waste and effectively improves enterprise mass production benefits.
3. 智能一键操作,运维简单:全线搭载智能触控控制系统,参数可调、换款便捷、免复杂调试,普通员工即可上手操作,设备故障率低,支持长时间连续稳定生产。
3. Intelligent One-click Operation & Simple Maintenance: The whole line is equipped with an intelligent touch control system with adjustable parameters and convenient model replacement without complicated debugging. Ordinary employees can operate it easily. The equipment has low failure rate and supports long-term continuous stable production.
4. 食品级安全材质,合规生产:所有接触物料部位均采用食品级不锈钢材质,耐腐蚀、易清洗、无卫生死角,完全符合食品安全生产标准,保障产品卫生安全。
4. Food-grade Safe Material & Compliant Production: All material contact parts are made of food-grade stainless steel, which is corrosion-resistant, easy to clean and free of sanitary dead corners, fully complying with food safety production standards and ensuring product hygiene and safety.
5. 模块化组合,定制化适配:可根据客户产能、产品规格、包装样式自由组合设备模块,支持袋型、产能、贴标样式、灌装量程个性化定制,适配各类生产场景。
5. Modular Combination & Customized Adaptation: Equipment modules can be freely combined according to customer capacity, product specifications and packaging styles. Customization of bag types, production capacity, labeling styles and filling ranges is available to adapt to various production scenarios.
四、适用行业| Applicable Industries
本套包装机械解决方案广泛适用于烘焙零食行业、生鲜预制菜行业、调味品行业、滋补膏品行业、农副产品加工行业、休闲食品行业,可一站式完成各类食品的自动化计量、制袋、封口、灌装、贴标包装作业,是食品企业自动化升级、替代人工包装、提升产品标准化的核心成套设备方案。
This packaging machinery solution is widely applicable to baking snack industry, fresh prefabricated dish industry, condiment industry, nourishing paste industry, agricultural product processing industry and snack food industry. It realizes one-stop automatic metering, bag making, sealing, filling and labeling packaging for various foods, serving as a core complete equipment solution for food enterprises to realize automatic upgrading, replace manual packaging and improve product standardization.
简洁外贸短描述 | Short Foreign Trade Description
中文:全自动食品包装机械整体解决方案,集成立式制袋包装、多头称重包装、连续式物料包装、高精度灌装贴标四大核心模块。全覆盖固态、颗粒、块状、流体、膏体食品包装,高速高效、计量精准、运行稳定,支持多袋型、多材质包装,智能化操作、易维护,可按需定制,适配各类食品规模化自动化包装生产。
English: Full-automatic food packaging machinery integrated solution, integrating four core modules: vertical bag-making packaging, multi-head weighing packaging, continuous material packaging, and high-precision filling & labeling. Fully applicable to solid, granular, block, fluid and paste food packaging. It features high speed, high precision and stable operation, supports multiple bag types and packaging materials, with intelligent operation and easy maintenance. Customizable on demand, ideal for large-scale automatic packaging production of various foods.针对食品、日化、五金、农资、轻工产品的自动计量、充填、封口、贴标、装箱、码垛全流程需求,我们提供一体化智能包装生产线解决方案,彻底解决传统包装工序
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