Automatic Pastry Production Line

·产品:多头秤+立式包装线

· 效果:产能从手动80包/分提升到120包/分,减少6个工人,14个月回本

糕点全自动包装生产线|桃酥饼干成型 + 多头组合称重 + 立式包装一体化

中文产品介绍

本成套生产线集糕点成型、多头组合称重、立式制袋包装于一体,从糕点压制成型、废料回收、自动摆盘,到高精度称重计量、制袋充填封口,实现桃酥、酥饼、花式饼干等糕点全流程自动化生产,大幅减少人工介入,提升产能与产品品质,适配食品加工厂、糕点规模化作坊使用。

第一部分:桃酥糕点成型主机

本机为桃酥、花式饼干专用成型设备,厂家自产自销,搭载人性化智能操作系统,操作简单易上手。

  • 自动摆盘:糕点成型后自动摆盘输出,节约人工,提升整条产线流转效率。
  • 渣料自动回收:生产过程产生的边角废料自动回收再利用,提高原料利用率,降低物料损耗。
  • 一机多用:更换模具即可生产桃酥、酥饼、多款造型花式饼干,产品品类拓展灵活。
  • 模具支持定制:可根据客户样品定制不同花纹、形状模具,支持客户来样试机。

整机采用食品级不锈钢材质,符合食品卫生安全标准,设备运行稳定,整机可按需定制。

第二部分:多头组合称重系统 —— 速度与精度的双重飞跃

采用高速动态称重技术,配置 4‑14 组独立称重单元,依托智能算法完成物料高速分配与组合。以 10 头组合秤为例,单次称重周期仅 0.8 秒,理论最高可达 60 次 / 分钟,产能最高 600 包 / 分钟,对比传统单头称重设备,生产效率提升 5 倍以上。

高精度组合优化

计算机实时采集全部称重单元数据,智能筛选最优重量组合,保障单包重量误差≤±0.1%;以目标 100g 产品为例,误差控制在 ±0.1g 以内。针对桃酥、坚果等高价值食品包装,极大减少原料损耗,长期生产可节约可观生产成本。

抗干扰稳定设计

配置振动给料 + 防粘附结构,面对糖粒、酥性糕点碎料等易粘连物料,依旧维持称重数据稳定,有效规避物料粘连堵塞引发的停机、重量偏差故障,保障产线连续不停机运行。

第三部分:立式包装结构,灵活适配多样化包装需求

采用垂直成型‑充填‑封口(VFFS)工艺,包装膜经纵封辊卷成筒状,称重完成的糕点物料垂直落入袋筒,完成横封、切断,支持三边封、四边封、背封、连袋、自立袋等多种袋型,自立袋款式可强化产品货架展示效果。

多材质包装兼容

可适配复合膜、铝箔膜、牛皮纸、PLA/PBAT 可降解环保包装材料;可切换热封、超声波封口模式,调节温度参数适配不同包装材料,保证封口牢固,满足防潮、避光等食品储存要求。

小规格包装优势

立式结构适配 1‑500g 小规格糕点高速包装,最小袋宽可达 30mm,完美适配桃酥饼干、调味点心、烘焙小零食等多品类细分市场包装需求。

整套生产线把糕点成型、称重计量、制袋封口连贯打通,从生坯糕点到成品包装袋一站式完成,降低人力成本,适合烘焙糕点工厂规模化投产。


English Product Introduction

Automatic Pastry Production Line|Walnut Cookie Forming + Multi‑head Weighing + Vertical Packaging Integrated

This complete production line integrates pastry forming, multi‑head combination weighing and vertical bag‑making packaging. It realizes full‑process automatic production for walnut cookies, shortbread, patterned biscuits, from pastry pressing, waste recycling, automatic tray arranging to high‑precision weighing, filling and sealing. It greatly cuts manual work and improves output & product quality, ideal for food factories and large‑scale pastry workshops.

Part 1: Walnut Cookie Forming Machine

Professional forming equipment for walnut cookies & fancy biscuits, direct from manufacturer. Equipped with user‑friendly intelligent control system for simple operation.

  • Automatic Tray Arranging: Finished pastries are automatically arranged on trays, saving labor and improving whole‑line efficiency.
  • Automatic Scrap Recycling: Edge scraps during production are automatically recycled and reused, improving material utilization and reducing loss.
  • Multi‑purpose Machine: Produce walnut cookies, shortbread and various shaped biscuits simply by replacing molds. Flexible for diversified products.
  • Customizable Molds: Custom molds with exclusive patterns & shapes are available based on customer samples. Sample testing service is supported.

The whole machine adopts food‑grade stainless steel, complying with food hygiene standards. Stable running performance, full‑machine customization is available.

Part 2: Multi‑head Combination Weighing System — Dual Breakthrough in Speed & Accuracy

High‑speed dynamic weighing technology with 4‑14 independent weighing buckets. Intelligent algorithm realizes fast material distribution & combination. Taking 10‑head weigher as example: one weighing cycle only takes 0.8s, reaching 60 cycles per minute with max output 600 bags/min, over 5 times higher efficiency than traditional single‑head weighing equipment.

High‑precision Combination Optimization

Real‑time data analysis from all weighing buckets, intelligently select the best weight combination. Weight error per bag ≤ ±0.1%. For 100g target weight, tolerance is ±0.1g. For high‑value pastries & nut snacks, raw‑material waste is largely reduced, bringing remarkable cost savings for long‑term mass production.

Anti‑interference Design

Vibration feeding and anti‑adhesion structure are equipped. Stable weighing performance is maintained even for sticky materials like sugar granules and crumbly pastries. Avoid unexpected shutdown and weight deviation caused by material sticking & blockage, ensuring continuous production.

Part 3: Vertical Packaging Structure, Flexible for Diverse Requirements

Adopt Vertical Form‑Fill‑Seal (VFFS) technology. Packaging film is formed into tube shape by longitudinal sealing rollers. Weighed pastries fall vertically into the tube, then transverse sealing and cutting are finished. Supports multiple bag styles: 3‑side seal, 4‑side seal, back seal, connected bags, stand‑up pouches. Stand‑up pouches greatly enhance shelf display effect.

Wide Material Compatibility

Works with composite film, aluminum foil, kraft paper, PLA / PBAT biodegradable materials. Support heat sealing and ultrasonic sealing. Adjustable temperature parameters match different packaging materials to achieve reliable sealing performance, meeting moisture‑proof and light‑proof storage requirements for food.

Advantages for Small‑size Packages

Vertical structure is optimized for high‑speed packaging of 1‑500g small‑weight products. Minimum bag width reaches 30 mm. Well‑suited for walnut cookies, baked snacks and other segmented food markets.

The complete line connects pastry forming, weighing metering and bag‑making sealing in one workflow. Finished packed goods come out directly after pastry molding. It lowers labor cost and is perfect for large‑scale production in baking & pastry factories.


WooCommerce 简短摘要(可直接粘贴产品短描述)

中文

桃酥饼干全自动生产线,集成糕点成型主机、多头组合秤、立式包装机。自动摆盘、渣料回收,模具可定制;多头秤高速高精度称重,抗粘防堵;立式 VFFS 包装支持多种袋型与可降解包装材料,适配 1‑500g 糕点,一站式完成从生坯到成品包装。

English

Automatic walnut cookie & biscuit production line, integrated with pastry former, multi‑head weigher and vertical VFFS packaging machine. Features auto tray arranging, scrap recycling, custom molds. High‑speed high‑accuracy multi‑head weighing with anti‑block design. Support various bag types & biodegradable films for 1‑500g pastries. One‑stop solution from raw pastry to finished packed products.

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