High Speed Continuous Packing Equipment

分类:

一、机器功能 Machine Functions(中英对照)
中文:
全自动枕式包装机是一款连续式自动送料、制袋、包膜、封切、计数、成品出料一体化高速枕包设备,适配各类规则固态单品自动化套袋包装。设备采用PLC微电脑智能控制系统,搭配高精度光电跟踪定位,自动识别物料位置,精准追色对标,杜绝包装偏差、包装袋偏移、封口错位等问题。整机实现无人化连续流水线作业,自动完成送膜、裹包、中封、端封、切刀分切、成品输送全套工序,支持长短袋自适应、停机定位防粘刀、温度独立可调。搭载变频调速系统,包装速度可自由调节,适配不同产品尺寸与量产节奏。设备运行稳定、封边平整牢固、切口光滑无毛刺,可单机独立使用,也可对接生产线、理料机、喷码机、装箱设备,搭建全自动后端包装流水线,完美解决传统人工包装效率低、封口不严、外观参差、人工成本高、卫生不达标等行业痛点。
English:
The fully automatic pillow packaging machine is a high-speed integrated pillow packing equipment with automatic continuous feeding, bag making, film wrapping, sealing, cutting, counting and discharging, suitable for automatic bag packaging of various regular solid single products. Adopting PLC microcomputer intelligent control system and high-precision photoelectric tracking positioning, it automatically identifies material positions and realizes accurate color tracking, avoiding packaging deviation, film offset and sealing misalignment. The whole machine realizes unmanned continuous assembly line operation, automatically completing film feeding, wrapping, middle sealing, end sealing, cutting and finished product conveying. It supports adaptive bag length adjustment, positioning stop to prevent knife adhesion and independent temperature adjustment. Equipped with variable frequency speed regulation system, the packaging speed is adjustable to adapt to different product sizes and production rhythms. With stable operation, flat and firm sealing edges and burr-free cuts, it can work independently or connect with material arranging machines, coding machines and boxing equipment to build fully automatic back-end packaging lines, solving the industry pain points of low efficiency, loose sealing, uneven appearance, high labor cost and poor sanitation caused by manual packaging.

二、适用物料 Applicable Materials(中英对照)
中文:
设备适配范围极广,针对各类规则固态产品柔性高速包装,不挑材质、成型美观,覆盖食品、日用品、五金、医药、耗材多行业物料:
• 食品类物料:饼干、面包、月饼、蛋糕、糖果、巧克力、方便面、挂面、速冻面点、辣条、卤蛋、独立零食
• 日用品类:一次性餐具、勺子叉子、毛巾、口罩、肥皂、香皂、牙刷、生活用品独立单品
• 五金配件类:螺丝配件、小五金件、轴承、塑胶零件、工具小件规整产品
• 医药耗材类:一次性医用耗材、药板、棉签、医用小件规整单品包装
• 其他品类:硅胶制品、橡塑小件、文具用品、块状工业规整产品连续枕包
English:
Widely applicable for high-speed flexible packaging of various regular solid products with beautiful forming effects, covering food, daily necessities, hardware, medicine and consumables industries:
• Food Products: Biscuits, bread, mooncakes, cakes, candies, chocolate, instant noodles, frozen pastries, spicy strips, marinated eggs and individual snacks
• Daily Necessities: Disposable tableware, spoons, forks, towels, masks, soap, toothbrushes and individual daily items
• Hardware Parts: Screws, small hardware fittings, bearings, plastic parts and regular tool accessories
• Medical Consumables: Disposable medical supplies, medicine plates, cotton swabs and regular medical small items
• Other Products: Silicone products, rubber and plastic parts, stationery and regular block industrial products

三、标准技术参数 Technical Parameters(中英对照)
中文参数
• 整机材质:机身工业烤漆钢材,物料接触部位食品级SUS304不锈钢,防锈耐腐蚀,符合食品包装卫生标准
• 控制系统:PLC微电脑智能控制系统+触摸屏操作,光电自动跟踪对标,参数一键设定记忆
• 包装速度:25–220包/分钟,无级变频调速,快慢自由切换适配量产需求
• 包装膜规格:适配常规复合膜、OPP膜、PE膜、热封膜,膜宽90–220mm可调
• 包装尺寸:袋长65–160mm、袋宽35–100mm、产品高度5–35mm,支持非标定制
• 温控系统:前后端独立智能温控,温差精准可控,封边牢固不烫破、不褶皱
• 驱动系统:双变频静音驱动,运行平稳低噪音,高速包装不抖动、不跑偏
• 额定功率:3.2KW标准功率,节能低耗,适合长时间连续作业
• 适配电压:220V/380V,50Hz/60Hz,可定制适配东南亚各国电网
• 安全配置:定位停机防粘刀、过载保护、堵转停机、漏电保护、误操作防护
• 设备特性:自动计数、故障报警、无料停机、膜断自动停机,降低物料损耗
English Parameters
• Machine Material: Industrial painted steel frame, food-grade SUS304 stainless steel for material contact parts, rust and corrosion resistant, compliant with food packaging hygiene standards
• Control System: PLC microcomputer intelligent control with touch screen operation, automatic photoelectric tracking and one-key parameter memory
• Packing Speed: 25–220 packs per minute, stepless frequency conversion speed regulation for flexible production adaptation
• Packing Film: Compatible with composite film, OPP film, PE film and heat-sealing film, adjustable film width 90–220mm
• Packing Size: Bag length 65–160mm, bag width 35–100mm, product height 5–35mm, non-standard customization available
• Temperature Control: Independent front and rear intelligent temperature control with precise temperature difference, firm sealing without scalding or wrinkling
• Driving System: Dual frequency conversion silent drive, stable low-noise operation without jitter and deviation at high speed
• Rated Power: 3.2KW standard power, energy-saving and low consumption for long-term continuous operation
• Voltage Standard: 220V/380V, 50Hz/60Hz, customizable for Southeast Asian power grids
• Safety Configuration: Positioning stop anti-sticking knife, overload protection, stall stop, leakage protection and misoperation prevention
• Machine Features: Automatic counting, fault alarm, no-material stop and film-break stop to reduce material loss

四、核心产品优势 Core Advantages(中英对照)
中文:
• 高速量产,效率翻倍:最高220包/分钟高速连续包装,替代大量人工套袋封口,量产效率远超传统半自动设备,适配大规模流水线作业。
• 精准对标,品相统一:高精度光电追踪系统,自动追色定位,包装袋图案对齐、封边平整、切口光滑,整机出品标准化,无次品、无歪斜包装。
• 独立温控,封口牢固:前后端分区精准控温,针对不同薄膜材质适配对应温度,封口紧实不漏气、不开裂、不起皱,包装合格率极高。
• 智能防损,低耗省钱:无料停机、断膜停机、定位防粘刀设计,有效避免薄膜浪费与产品挤压破损,大幅降低耗材与原料损耗成本。
• 一机多用通用性强:尺寸参数可调,适配食品、日用品、五金、医药多行业规整单品,设备复用率高,适配多品类切换生产。
• 操作简单省人工:触摸屏可视化操作,参数一键记忆储存,新手快速上手,无需专人值守,大幅降低包装车间用工成本。
• 稳定耐用故障率低:变频传动结构搭配成熟PLC控制系统,结构精简耐用,24小时连续运行稳定,后期运维成本极低。
• 适配东南亚热带工况:电控系统防潮防尘耐湿热,可定制60Hz频率与当地电压,适配高温高湿厂房长期稳定量产。
• 整线无缝对接拓展:可搭配理料机、喷码机、贴标机、装箱机、打包机,搭建全自动前端生产+后端包装完整流水线。
English:
• High-speed Mass Production: Maximum 220 packs per minute continuous high-speed packaging replaces manual bagging and sealing, greatly improving production efficiency for large-scale assembly line operation.
• Precise Tracking & Uniform Appearance: High-precision photoelectric tracking system realizes automatic color positioning, ensuring aligned patterns, flat sealing edges and smooth cuts with standardized finished packaging quality.
• Independent Temperature Control & Firm Sealing: Zoned precise temperature control adapts to different film materials, realizing tight, airtight, crack-free and wrinkle-free sealing with high qualification rate.
• Intelligent Loss Reduction & Cost Saving: No-material stop, film-break stop and anti-sticking knife design avoid film waste and product damage, reducing consumable and raw material costs effectively.
• Strong Versatility & Multi-purpose: Adjustable size parameters adapt to regular single products in food, daily necessities, hardware and medical industries, supporting multi-category production switching.
• Easy Operation & Labor-saving: Visual touch screen operation with one-key parameter memory, easy for beginners to operate without full-time attendance, reducing workshop labor costs.
• Stable & Low Failure Rate: Optimized frequency conversion transmission and mature PLC control system ensure stable 24-hour continuous operation with low maintenance cost.
• SEA Tropical Working Condition Adaptation: Moisture-proof and dust-proof electric system with customizable 60Hz frequency and local voltage for stable operation in high-temperature and high-humidity workshops.
• Full Line Compatibility: Seamlessly connects with material arranging, coding, labeling and boxing machines to build complete automatic production and packaging lines.

五、应用场景 Application Scenarios(中英对照)
中文:
广泛应用于食品加工厂、休闲零食产业园、预制菜配套包装车间、日用品加工厂、五金配件包装车间、医药耗材生产基地、酒店餐饮用品工厂、文创文具加工厂。高度适配东南亚休闲食品、一次性用品、五金小件、医用耗材、块状规整产品的高速标准化枕式包装量产,是各类生产企业实现包装自动化、统一产品外观、提升出货档次、降低包装人工与耗材成本的核心后端包装主力设备。
English:
Widely used in food processing factories, snack industrial parks, pre-made food packaging workshops, daily necessities factories, hardware packaging workshops, medical consumable production bases, hotel catering supplies factories and stationery processing plants. It is highly suitable for high-speed standardized pillow packaging mass production of Southeast Asian snacks, disposable supplies, hardware parts, medical consumables and regular block products. It serves as core back-end packaging equipment for enterprises to realize packaging automation, unify product appearance, improve product grade and reduce labor and consumable costs.

六、可定制项目 Customizable Items(中英对照)
中文:
• 速度产能定制:升级高速机型,适配220包/分钟以上超高量产流水线
• 包装尺寸定制:加宽加长机身,定制超大/超小型产品非标枕包规格
• 膜料适配定制:升级特殊薄膜适配系统,适配磨砂膜、铝箔膜、加厚复合膜包装
• 电压频率定制:适配越南、泰国、马来西亚、印尼220V/380V 50/60Hz电网
• 电控语言定制:英文、泰语、越南语多语言触摸屏操作系统
• 功能选配:自动喷码打码、自动计数分页、成品出料输送、废料收集装置
• 结构升级:全机身304不锈钢升级、防尘密封防护、静音降噪优化
• 特殊工艺定制:打孔排气包装、易撕口包装、三边封/背封工艺专属调试
• 整线方案定制:理料→枕式包装→喷码→贴标→装箱全套自动化流水线布局
English:
• Custom speed & capacity: Upgraded high-speed model for ultra-high production over 220 packs per minute
• Custom packaging size: Lengthened and widened body for non-standard extra large or small product packaging
• Custom film adaptation: Upgraded special film system for frosted film, aluminum foil film and thickened composite film
• Custom voltage & frequency: Adapt to power grids of Vietnam, Thailand, Malaysia and Indonesia
• Multilingual customization: English, Thai, Vietnamese multi-language touch screen system
• Optional functions: Automatic coding, counting & sorting, finished product conveying and waste collection device
• Structural upgrade: Full SUS304 stainless steel upgrade, dust-proof sealing and noise reduction optimization
• Custom packaging process: Vent hole packaging, easy-tear notch packaging and custom sealing process debugging
• Turnkey line solution: Complete layout of material arranging, pillow packaging, coding, labeling and boxing line

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